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Tube Filling Machine Manufacturers

Pharmachem Cosmetics Industries, as a leading Tube Filling Machine Manufacturers in Mumbai, provides tube filling and sealing machines designed to fill various products into cylindrical metal, laminate, or plastic tubes and securely seal them. Tube Filler Machine volumes ranging from 35 to 150 tubes/minute are available with different models like Linear tube filling machines, and rotary tube filling machines to meet today’s tube packaging demands in different industries. Our tube filler machine can fill viscous and semi-viscous products, like Gel, shampoo, ointment, cosmetics, toothpaste, cream/gel, adhesive, chocolate, sealant, mayonnaise, and many more.

Tube Filling Machine Manufacturers in Maharashtra, new model tube filler machines have been ergonomically designed to confirm that smooth user-kind working areas are easily manageable for setting, changeover, and maintenance. On the other hand, linear-chain tube fillers might seem longer but are still intended with sleekness in mind.

 

Tube Filling Machine Manufacturers

Tube Filling Machine Manufacturers in India export many tube filler machine models containing laminated tube filling machines, cosmetic tube filling machines, plastic tube filler, semi-automatic tube filler, automatic tube filling machines, rotary tube filling machines, linear tube filling machines, high-speed tube filling machine, toothpaste tube filling machine, filling machines for plastic tube, lotion tube stuffing machine, pharmaceutical tube stuffing machine, medicine tube stuffing machine, cosmetic cream tube stuffing machine, ointment tube stuffing machine. The Tube Filling Machine operates automatically to fill laminate tubes, aluminium tubes, or plastic tubes with semi-solid products such as cream, gel, and ointment. It seals the bottom of the tube with the filled product using a heat sealer or crimper. Tubes are manually fed into the tube feeder, where they are transferred through a single chute and inverted. The rotation wheel moves the tube to the dosing station, where the semi-solid product, prepared in the manufacturing suite, is supplied to the filling machine nozzle via a vacuum or sanitary pump. The tube is filled with an adjustable volume of product before being moved to the seal station. The bottom of the tube is sealed using a heat sealer or laminate crimper. The sealed tube is then conveyed out of the machine downstream by the transport system.

Capacity: –

The Tube Filling Machine is designed to handle various filling weights and speeds, including options for 30 tubes per minute, 40 tubes per minute, 60 tubes per minute, and 150 tubes per minute, each with a different model.

Fill Volume

2 gm to 300 gm

Model

Rotary and Linear both model

Critical Quality Attributes (CQA)

The Tube Filling Machine shall operate by the following system-specific Critical Quality Attributes:

Attribute

Acceptance Criteria

Fill mass

± 0.5%l

Critical Process Parameters (CPP)

  • All Critical Process Parameters (CPPs) are configurable within the system. To eliminate redundant data, parameter values may be referenced in this document by enclosing the parameter name in braces, such as {Conductivity}.
  • Initial and default values for Critical Process Parameters (CPPs) are presented in the table below:
  • The system shall provide constant monitoring with digital presentation, audible alarms and alarm messages on HMI for the following:

Parameter

Value

Tube filling speed

Up to 4,800 tubes/hr – depending on fill volume

Air blow pressure at the cleaning nozzle

Filter Air – customer scope

Temperature of hot air and hot jaws at thermos sealing

Imported German Hot air systems fitted with machine

Hot air pressure at thermos sealing

Mechanical with specially designed attachment

Temperature at hopper

Optional Provide – Jacketed Hopper with temperature controller

Tube Feeder

  • The tube filling machine shall be aimed to allow the manual filling of tubes ergonomically into the magazine with automatic tube feeding into the treating station.
  • The tube shall be systematically fed to the dosing station and placed in a vertical position. The open bottom adjacent to the tube is up.

Dosing Station

  • The tube shall be inside cleaned by flexible air blow and dust aspiration device by vacuum.
  • A terminal filter shall be used for the compacted air to the cleaning station.
  • The semi-solid product shall be delivered from a mobile vessel or vat to the heated hopper by using a vacuum or sanitary pump vital with the filling machine with a minimum quantity of product remaining inside the vessel for the accomplishment of filling.
  • The heated hopper with scraper shall be used to keep uniformity and consistent temperature of the product.
  • An adjuster shall be used for the central dosing volume modification. The dosing volume as well as the dosing speed shall be adjusted at the effective terminal.
  • The dosing station shall automatically distinguish and alert the operator if any dosing station has lost a tube.

Sealing Station

  • Plastic tubes shall be fully sealed by thermos sealing equipped with high-frequency hot jaws and hot air. Probability to customize designer seals.
  • Laminate tube and Aluminium tube shall be closed by tube closing unit for normal, dual, or saddle fold
  • Coding on the external of the tube shall be able to be done in this station.
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